Sonic Air presented our first era of quench/cooling water high velocity air wipe dryers powered by Sonic blower in 1995. While the wire & cable extruder rates and linear speeds have increased in significantly more than 4X in the past 20 years, with other unsupported low tension rubber extrusions also becoming more complicated, Sonic is rolling out newer, smaller and more effective air wipe drying systems right along with those industry production rate advancements. The (4) Sonic air wipe models currently offered, each kind accepts a wide range of product diameters or extrusion shapes through each without changing air wipe inserts or some other adjustments and still delivers a dry customer product each time. With moisture containment enclosures and sound attenuation open to.

Sonic offers many variations of the rigid extrusion or jacketed cable dryer for 1/4" to 4" (6 to 101mm) diameters at 200 to 1,000 FPM (61 to 300 m/min). These air wipe modules can be found in 12"(304.8mm) long increments with polymer enclosures to fully capture blow off moisture and sound reduction. The quick access clam-shell enclosure with manual latching eliminates close clearance line threading and the auto-pneumatic option opens the cover to allow knots to pass without binding or jamming. Internal wire clearance ranges from 2 to 8 times the extrusion diameter. Sonic blower models range from 3 Hp to 20Hp (2.2 to 15 kW). The whole dryer module is all prepackaged with the blower connections and adjustable level increasing stand prepared to assemble in minutes.

Change squeezed air wipes for fibre optic and metallic wire from 40 AWG through 00 AWG (average wire gage) with extruder speeds of 1,000 to 10,000 linear feet each minute (300 to 3,000 m/min). The dryer module is enclosed in a 42" (1,067mm) long polypropylene moisture and sound reduction enclosure (as low as 80 dbA) available with either manual or pneumatically operated clam-shell split housing design for unobstructed access. Several split ceramic eye guides are located along the wire travel center line for quick threading. Sonic blower model and motor power vary from 15Hp to 25Hp (11-18.5kW). The entire dryer module is all prepackaged with the blower connections and adjustable height mounting stand ready to assemble in minutes.

This "air ring" design is for any continuously water cooled non-wire core products which are unsupported, have low tension and are without internal stiffening components within the extrusion. If you treasured this article and you also would like to be given more info about streamtek air wipe please visit the internet site. This airwipe supplies a 2-3/4" (69.85mm)ID adjustable 360° air slot to supply lower velocity air at more uniform movement to dried while avoiding turbulence to soft extruded shapes.